PowerGuard® cables are intended for use in wet or dry locations for distribution of single or three phase medium-voltage power. These cables may be installed in ducts or direct buried.
Description
Single conductor cable with filled strand aluminum conductors, triple extruded dry cured insulation system consisting of a thermosetting semiconducting conductor shield, high dielectric strength PowerGuard® TRXLPE insulation, thermosetting semiconducting insulation shield, copper concentric neutral wires, water blocking agents, black encapsulating cross-linked polyethylene (TRXLPE) jacket.
Construction
Conductor: Class A or B compact concentric stranded aluminum alloy 1350 per ASTM B 231. Stranded conductors are water-blocked with conductor filling compound.
Conductor Shield: Extruded thermosetting semiconducting shield which is free stripping from the conductor and bonded to the insulation.
Insulation: Extruded, Tree-Retardant Cross-linked Polyethylene (TRXLPE) as defined in ANSI/ICEA S-94-649 - 100% insulation level.
Insulation Shield: Extruded thermosetting semiconducting shield with controlled adhesion to the insulation providing the required balance between electrical integrity and ease of stripping.
Metallic Shield: Solid bare copper wires helically applied and uniformly spaced.
Water-blocking agents: Applied over the insulation shield and around the neutral wires to resist longitudinal water penetration. Longitudinal water penetration shall be tested in accordance with the latest edition of ICEA T-34-664 except that the minimum requirement is 15 psig for 1 hour.
Outer jacket: An extruded-to-fill black non-conducting cross-linked polyethylene jacket, meeting the physical requirements the tables below, when tested by the methods specified in ANSI/ICEA S-94-649. The jacket shall be free-stripping and not interfere with contact between the neutral wires and the underlying extruded insulation shield. The jacket is sunlight resistant. The jacket shall contain a print legend marking, sequential length marking and three longitudinal extruded red stripes.
Designed for 40 years of service.
- Copper Conductors
- Black TRXLPE jacket with no stripes
- Multiplex cables
Physical Properties of Extruded-to-Fill XLPE Jacket | |
Unaged Tensile Strength, min. (PSI) | 1500 |
Aged* Tensile Strength, min. ret. (%) | 70 |
Unaged Elongated, min. (%) | 150 |
Aged* Elongated, min. ret. (%) | 70 |
Heat Distortion 1 hr at 131 ºC, max. (%) | 30 |
Insulation Temperature Rating | |
Normal | 105º C |
Emergency* | 140º C |
Short Circuit - Shield | 350º C |
Short Circuit - Conductor | 250º C |
Standards
- ASTM B-231 (Compact) or ASTM B-400 (Compressed)
- AEIC CS8
- ICEA S-94-649
- ICEA T-31-610
- ICEA T-34-664 as applicable for TRXLPE insulated concentric neutral cable
- UL 1072 MV-105
- CSA Standard C68.5-07 File # 257759 Primary Shielded and Concentric Neutral Cable for Distribution
NOTES
- Extruded layer thicknesses and insulation and insulation shield diameters are in accordance with ANSI/ICEA S-94-649 for concentric neutral cables rated 5-46 kV and also meet the requirements of the latest revisions of AEIC CS8. Dimensions and weights not designated as minimum or maximum are nominal values and are subject to manufacturing tolerances.
- Ampacities based on cables operating in a 3-phase installation with one cable per phase, flat spaced and touching, earth rho of 90ºC-cm/ W, earth ambient of 20ºC, neutral wires grounded at both ends, 75% and 100% load factor, conductor temperature of 105ºC, and 36" depth of burial.
Conductor
|
N/A 500 |
Neutral
|
N/A 1/3 |
Neutral
|
N/A 12 (12) |
Conductor
|
N/A .736 |
Insulation
|
N/A 1.430 |
Insulation
|
N/A 1.530 |
Jacket
|
N/A 1.894 |
AL
|
N/A 469 |
CU
|
N/A 244 |
Net
|
N/A 1904 |